Firewall forward component assembly progress

Tailpipe extracted, ‘Y’ turned 180-degrees, and tailpipe reinstalled & cotter-pinned (fun!).

I had a bad feeling (which turned out to be correct) that the bulkhead fuel fitting through the firewall (which will shortly be connected to the engine-driven fuel pump) would have to be removed to facilitate installation of the tailpipe in its correct orientation. Not fun, but all done now.

Also, ball-joint spring retainers installed and tightened.

Right-side exhaust pipes loosely in place.

Left-side exhaust pipes loosely in place.

Ball-joint spring retainers installed and tightened.

Firewall forward component assembly

Exhaust system spaghetti ready to install.

Note how the ‘Y’ coming from the tailpipe doesn’t match up to the forward and aft exhaust systems. I was convinced that something was backward, but couldn’t figure out where I’d screwed up – or if Van’s had welded the hanger tabs on the tailpipe 180-degrees out.

The answer occurred to me as I was reviewing these photos: all I need to do is turn the ‘Y’ 180-degrees in its ball joint. Unfortunately, I’ll need to remove the tailpipe in order to do that, but it could’ve been worse.

Consider this a word of warning to future -14A builders…

Note how the ‘Y’ coming from the tailpipe doesn’t match up to the forward and aft exhaust systems. I was convinced that something was backward, but couldn’t figure out where I’d screwed up – or if Van’s had welded the hanger tabs on the tailpipe 180-degrees out.

The answer occurred to me as I was reviewing these photos: all I need to do is turn the ‘Y’ 180-degrees in its ball joint. Unfortunately, I’ll need to remove the tailpipe in order to do that, but it could’ve been worse.

Consider this a word of warning to future -14A builders…

Note how the ‘Y’ coming from the tailpipe doesn’t match up to the forward and aft exhaust systems. I was convinced that something was backward, but couldn’t figure out where I’d screwed up – or if Van’s had welded the hanger tabs on the tailpipe 180-degrees out.

The answer occurred to me as I was reviewing these photos: all I need to do is turn the ‘Y’ 180-degrees in its ball joint. Unfortunately, I’ll need to remove the tailpipe in order to do that, but it could’ve been worse.

Consider this a word of warning to future -14A builders…

Note how the ‘Y’ coming from the tailpipe doesn’t match up to the forward and aft exhaust systems. I was convinced that something was backward, but couldn’t figure out where I’d screwed up – or if Van’s had welded the hanger tabs on the tailpipe 180-degrees out.

The answer occurred to me as I was reviewing these photos: all I need to do is turn the ‘Y’ 180-degrees in its ball joint. Unfortunately, I’ll need to remove the tailpipe in order to do that, but it could’ve been worse.

Consider this a word of warning to future -14A builders…

Firewall forward components continued…

Baffle seals laid out (on my very dusty tail surfaces) to match the drawing.

Baffle seal installation underway.

Baffle seals installed (left side view).

Baffle seals installed (right side view).

E-mag ignition wires (top plugs) connected and wire harness seal installed.

Magneto ignition wires (top plugs) connected and wire harness seal installed.

Oil filler tube installed. I still need to safety wire this thing, but I just couldn’t face it tonight. I managed to stab myself twice this morning safety wiring the bolts holding the lower end of the snorkel to the fuel servo.

I hate safety wire.

Firewall forward, finish component installation

Filter bypass door installed to alternate air inlet. The actual control cable will come later, during panel installation.

Right air ramp cone ready for bending. Naturally, the clecos will come out first.

Right air ramp cone riveted in place. Not as curvy and beautiful as some, but I’ve always preferred the ectomorphs anyway!

Air filter frame cover ready for bending.

Another less-than-curvy piece, but she’s fully functional and will rarely be seen. Onward!